Design and construction
Aerosol dispensers (UN No.1950 aerosols) containing only a gas or a mixture of gases, and small
receptacles containing gas (gas cartridges) (UN No. 2037), shall be made of metal. This requirement
shall not apply to aerosols and small receptacles containing gas (gas cartridges) with a maximum
capacity of 100 ml for UN No. 1011 butane. Other aerosol dispensers (UN No.1950 aerosols) shall be
made of metal, synthetic material or glass. Receptacles made of metal and having an outside diameter
of not less than 40 mm shall have a concave bottom.
The capacity of receptacles made of metal shall not exceed 1 000 ml; that of receptacles made of
synthetic material or of glass shall not exceed 500 ml.
Each model of receptacles (aerosol dispensers or cartridges) shall, before being put into service,
satisfy a hydraulic pressure test carried out in conformity with 126.96.36.199.
The release valves and dispersal devices of aerosol dispensers (UN No.1950 aerosols) and the valves
of UN No. 2037 small receptacles containing gas (gas cartridges) shall ensure that the receptacles are
so closed as to be leakproof and shall be protected against accidental opening. Valves and dispersal
devices which close only by the action of the internal pressure are not to be accepted.
The internal pressure of aerosol dispensers at 50 °C shall exceed neither two-thirds of the test pressure
nor 1.32 MPa (13.2 bar). They shall be so filled that at 50 °C the liquid phase does not exceed 95% of
their capacity. Small receptacles containing gas (gas cartridges) shall meet the test pressure and filling
requirements of packing instruction P200 of 188.8.131.52. In addition, the product of test pressure and water
capacity shall not exceed 30 bar.litres for liquefied gases or 54 bar.litres for compressed gases and the
test pressure shall not exceed 250 bar for liquefied gases or 450 bar for compressed gases.
Hydraulic pressure test
The internal pressure to be applied (test pressure) shall be 1.5 times the internal pressure at 50 °C,
with a minimum pressure of 1 MPa (10 bar).
The hydraulic pressure tests shall be carried out on at least five empty receptacles of each model:
(a) until the prescribed test pressure is reached, by which time no leakage or visible permanent
deformation shall have occurred; and
(b) until leakage or bursting occurs; the dished end, if any, shall yield first and the receptacle
shall not leak or burst until a pressure 1.2 times the test pressure has been reached or passed.
Tightness (leakproofness) test
Each filled aerosol dispenser or gas cartridge or fuel cell cartridge shall be subjected to a test in a hot
water bath in accordance with 184.108.40.206.1 or an approved water bath alternative in accordance with
Hot water bath test
The temperature of the water bath and the duration of the test shall be such that the internal pressure
reaches that which would be reached at 55 °C (50 °C if the liquid phase does not exceed 95% of the
capacity of the aerosol dispenser, gas cartridge or the fuel cell cartridge at 50 °C). If the contents are
sensitive to heat or if the aerosol dispensers, gas cartridges or the fuel cell cartridges are made of
plastics material which softens at this test temperature, the temperature of the bath shall be set at
between 20 °C and 30 °C but, in addition, one aerosol dispenser, gas cartridge or the fuel cell cartridge
in 2 000 shall be tested at the higher temperature.
No leakage or permanent deformation of an aerosol dispenser, gas cartridge or the fuel cell cartridge
may occur, except that a plastic aerosol dispenser, gas cartridge or the fuel cell cartridge may be
deformed through softening provided that it does not leak.
With the approval of the competent authority alternative methods that provide an equivalent level of
safety may be used provided that the requirements of 220.127.116.11.2.1 and, as appropriate, 18.104.22.168.2.2 or
22.214.171.124.2.3 are met.
Aerosol dispenser, gas cartridge or the fuel cell cartridge fillers and component manufacturers
have a quality system. The quality system shall implement procedures to ensure that all aerosol
dispensers, gas cartridges or the fuel cell cartridges that leak or that are deformed are rejected
and not offered for transport.
The quality system shall include:
(a) A description of the organizational structure and responsibilities;
(b) The relevant inspection and test, quality control, quality assurance, and process operation
instructions that will be used;
(c) Quality records, such as inspection reports, test data, calibration data and certificates;
(d) Management reviews to ensure the effective operation of the quality system;
(e) A process for control of documents and their revision;
(f) A means for control of non-conforming aerosol dispensers, gas cartridges or the fuel cell
(g) Training programmes and qualification procedures for relevant personnel; and
(h) Procedures to ensure that there is no damage to the final product.
An initial audit and periodic audits shall be conducted to the satisfaction of the competent
These audits shall ensure the approved system is and remains adequate and efficient. Any proposed
ved system shall be notified to the competent authority in advance.