Dangerous Goods by Road

P200

P200

PACKING INSTRUCTION

P200

Type of packagings: Cylinders, tubes, pressure drums and bundles of cylinders

Cylinders, tubes, pressure drums and bundles of cylinders are authorised provided the special packing provisions of 4.1.6, the provisions listed below under (1) to (9) and, when referred to in the column "Special packing provisions" of tables 1, 2 or 3, the relevant special packing provisions listed below under (10), are met.

General

   

(1) Pressure receptacles shall be so closed and leakproof as to prevent escape of the gases;

(2) Pressure receptacles containing toxic substances with an LC50 less than or equal to 200 ml/m(ppm) as specified in the table shall not be equipped with any pressure relief device. Pressure relief devices shall be fitted on UN pressure receptacles used for the carriage of UN No. 1013 carbon dioxide and UN No. 1070 nitrous oxide;

(3) The following three tables cover compressed gases (Table 1), liquefied and dissolved gases (Table 2) and substances not in Class 2 (Table 3). They provide:

(a) the UN number, name and description, and the classification code of the substance;

(b) the LC50 for toxic substances;

(c) the types of pressure receptacles authorised for the substance, shown by the letter "X";

(d) the maximum test period for periodic inspection of the pressure receptacles;

NOTE: For pressure receptacles which make use of composite materials, the maximum test period shall be 5 years. The test period may be extended to that specified in Tables 1 and 2 (i.e. up to 10 years), if approved by the competent authority or body designated by this authority which issued the type approval.

(e) the minimum test pressure of the pressure receptacles;

(f) the maximum working pressure of the pressure receptacles for compressed gases (where no value is given, the working pressure shall not exceed two thirds of the test pressure) or the maximum filling ratio(s) dependent on the test pressure(s) for liquefied and dissolved gases;

(g) special packing provisions that are specific to a substance.

Test pressure, filling ratios and filling requirements

(4) The minimum test pressure required for is 1 MPa (10 bar);

(5) In no case shall pressure receptacles be filled in excess of the limit permitted in the following requirements:

(a) For compressed gases, the working pressure shall be not more than two thirds of the test pressure of the pressure receptacles. Restrictions to this upper limit on working pressure are imposed by special packing provision "o". In no case shall the internal pressure at 65 °C exceed the test pressure.

(b) For high pressure liquefied gases, the filling ratio shall be such that the settled pressure at 65 °C does not exceed the test pressure of the pressure receptacles.

The use of test pressures and filling ratios other than those in the table is permitted, except where special packing provision "o" applies, provided that:

  1. the criterion of special packing provision "r" is met when applicable; or

  2. the above criterion is met in all other cases.

For high pressure liquefied gases and gas mixtures for which relevant data are not available, the maximum filling ratio (FR) shall be determined as follows:

 

FR = 8.5 10-4  d Ph

 

where FR = maximum filling ratio

d= gas density (at 15 °C, 1 bar)(in kg/m3) P= minimum test pressure (in bar).

   

(Cont'd on next page)

P200

PACKING INSTRUCTION (cont'd)

P200

If the density of the gas is unknown, the maximum filling ratio shall be determined as follows:

 

 

where FR = maximum filling ratio

P= minimum test pressure (in bar) MM = molecular mass (in g/mol)

R = 8.31451  10-2 bar.l.mol-1.K-1 (gas constant).

For gas mixtures, the average molecular mass is to be taken, taking into account the volumetric concentrations of the various components.

(c) For low pressure liquefied gases, the maximum mass of contents per litre of water capacity shall equal 0.95 times the density of the liquid phase at 50 °C; in addition, the liquid phase shall not fill the pressure receptacle at any temperature up to 60 °C. The test pressure of the pressure receptacle shall be at least equal to the vapour pressure (absolute) of the liquid at 65 °C, minus 100 kPa (1 bar).

For low pressure liquefied gases and gas mixtures for which relevant data are not available, the maximum filling ratio shall be determined as follows:

 

FR = (0.0032  BP – 0.24)  d1

 

where FR = maximum filling ratio BP = boiling point (in Kelvin)

d= density of the liquid at boiling point (in kg/l).

(d) For UN No. 1001 acetylene, dissolved, and UN No. 3374 acetylene, solvent free, see (10), special packing provision "p".

  1. For liquefied gases charged with compressed gases, both components – the liquefied gas and the compressed gas – have to be taken into consideration in the calculation of the internal pressure in the pressure receptacle.

    1. Calculation of the vapour pressure of the liquefied gas and of the partial pressure of the compressed gas at 15 °C (filling temperature);

    2. Calculation of the volumetric expansion of the liquid phase resulting from the heating from 15 °C to 65 °C and calculation of the remaining volume for the gaseous phase;

    3. Calculation of the partial pressure of the compressed gas at 65 °C considering the volumetric expansion of the liquid phase;

    4. Calculation of the vapour pressure of the liquefied gas at 65 °C;

    5. The total pressure is the sum of the vapour pressure of the liquefied gas and the partial pressure of the compressed gas at 65 °C;

    6. Consideration of the solubility of the compressed gas at 65 °C in the liquid phase;

The maximum mass of contents per litre of water capacity shall not exceed 0.95 times the density of the liquid phase at 50 °C; in addition, the liquid phase shall not completely fill the pressure receptacle at any temperature up to 60 °C.

When filled, the internal pressure at 65 °C shall not exceed the test pressure of the pressure receptacles. The vapour pressures and volumetric expansions of all substances in the pressure receptacles shall be considered. When experimental data is not available, the following steps shall be carried out:

NOTE: The compressibility factor of the compressed gas at 15 °C and 65 °C shall be considered.

The test pressure of the pressure receptacle shall not be less than the calculated total pressure minus 100 kPa (1bar).

If the solubility of the compressed gas in the liquid phase is not known for the calculation, the test pressure can be calculated without taking the gas solubility (sub-paragraph (vi)) into account

(Cont'd on next page)

P200

PACKING INSTRUCTION (cont'd)

P200

(6) Other test pressure and filling ratio may be used provided they satisfy the general requirements outlined in paragraphs (4) and (5) above;

  1. (a) The filling of pressure receptacles may only be carried out by specially-equipped centres, with qualified staff using appropriate procedures.

    • of the conformity of receptacles and accessories with ADR;

    • of their compatibility with the product to be carried;

    • of the absence of damage which might affect safety;

    • of compliance with the degree or pressure of filling, as appropriate;

    • of marks and identification.

The procedures should include checks:

(b) LPG to be filled in cylinders shall be of high quality; this is deemed to be fulfilled if the LPG to be filled is in compliance with the limitations on corrosiveness as specified in ISO 9162:1989.

Periodic inspections

(8) Refillable pressure receptacles shall be subjected to periodic inspections in accordance with the requirements of 6.2.1.6 and 6.2.3.5 respectively.

(9) If special provisions for certain substances do not appear in the tables below, periodic inspections shall be carried out:

(a) Every 5 years in the case of pressure receptacles intended for the carriage of gases of classification codes 1T, 1TF, 1TO, 1TC, 1TFC, 1TOC, 2T, 2TO, 2TF, 2TC, 2TFC, 2TOC, 4A, 4F and 4TC;

(b) Every 5 years in the case of pressure receptacles intended for the carriage of substances from other classes;

(c) Every 10 years in the case of pressure receptacles intended for the carriage of gases of classification codes 1A, 1O, 1F, 2A, 2O and 2F.

For pressure receptacles which make use of composite materials, the maximum test period shall be 5 years. The test period may be extended to that specified in Tables 1 and 2 (i.e. up to 10 years), if approved by the competent authority or body designated by this authority which issued the type approval.

Special packing provisions

(10) Material compatibility

a: Aluminium alloy pressure receptacles shall not be used.

b: Copper valves shall not be used.

c: Metal parts in contact with the contents shall not contain more than 65% copper.

d: When steel pressure receptacles are used, only those bearing the "H" mark in accordance with

6.2.2.7.4 (p) are permitted.

(Cont'd on next page)

P200

PACKING INSTRUCTION (cont'd)

P200

Requirements for toxic substances with an LC50 less than or equal to 200 ml/m(ppm)

k: Valve outlets shall be fitted with pressure retaining gas-tight plugs or caps having threads that match those of the valve outlets and made of material not liable to attack by the contents of the pressure receptacle.

Each cylinder within a bundle shall be fitted with an individual valve that shall be closed during carriage. After filling, the manifold shall be evacuated, purged and plugged.

Bundles containing UN 1045 Fluorine, compressed, may be constructed with isolation valves on groups of cylinders not exceeding 150 litres total water capacity instead of isolation valves on every cylinder.

Cylinders and individual cylinders within a bundle shall have a test pressure greater than or equal to 200 bar and a minimum wall thickness of 3.5 mm for aluminium alloy or 2 mm for steel. Individual cylinders not complying with this requirement shall be carried in a rigid outer packaging that will adequately protect the cylinder and its fittings and meeting the packing group I performance level. Pressure drums shall have a minimum wall thickness as specified by the competent authority.

Pressure receptacles shall not be fitted with a pressure relief device.

Cylinders and individual cylinders in a bundle shall be limited to a maximum water capacity of 85 litres.

Each valve shall be capable of withstanding the test pressure of the pressure receptacle and be connected directly to the pressure receptacle by either a taper thread or other means which meets the requirements of ISO 10692-2:2001.

Each valve shall either be of the packless type with non-perforated diaphragm, or be of a type which prevents leakage through or past the packing.

Carriage in capsules is not allowed.

Each pressure receptacle shall be tested for leakage after filling.

(Cont'd on next page)

P200

PACKING INSTRUCTION (cont'd)

P200

Gas specific provisions

l: UN No. 1040 ethylene oxide may also be packed in hermetically sealed glass or metal inner packagings suitably cushioned in fibreboard, wooden or metal boxes meeting the packing group I performance level. The maximum quantity permitted in any glass inner packaging is 30 g, and the maximum quantity permitted in any metal inner packaging is 200 g. After filling, each inner packaging shall be determined to be leak-tight by placing the inner packaging in a hot water bath at a temperature, and for a period of time, sufficient to ensure that an internal pressure equal to the vapour pressure of ethylene oxide at 55 °C is achieved. The maximum net mass in any outer packaging shall not exceed 2.5 kg.

m: Pressure receptacles shall be filled to a working pressure not exceeding 5 bar.

n: Cylinders and individual cylinders in a bundle shall contain not more than 5 kg of the gas. When bundles containing UN 1045 Fluorine, compressed are divided into groups of cylinders in accordance with special packing provision "k" each group shall contain not more than 5 kg of the gas.

o: In no case shall the working pressure or filling ratio shown in the tables be exceeded.

p: For UN No. 1001 acetylene, dissolved, and UN No. 3374 acetylene, solvent free: cylinders shall be filled with a homogeneous monolithic porous material; the working pressure and the quantity of acetylene shall not exceed the values prescribed in the approval or in ISO 3807-1:2000, ISO 3807- 2:2000 or ISO 3807:2013, as applicable.

For UN No. 1001 acetylene, dissolved: cylinders shall contain a quantity of acetone or suitable solvent as specified in the approval (see ISO 3807-1:2000, ISO 3807-2:2000 or ISO 3807:2013 as applicable); cylinders fitted with pressure relief devices or manifolded together shall be carried vertically.

Alternatively, for UN No. 1001 acetylene, dissolved: cylinders which are not UN pressure receptacles may be filled with a non monolithic porous material; the working pressure, the quantity of acetylene and the quantity of solvent shall not exceed the values prescribed in the approval. The maximum test period for periodic inspection of the cylinders shall not exceed five years.

A test pressure of 52 bar shall be applied only to cylinders fitted with a fusible plug.

q: Valve outlets of pressure receptacles for pyrophoric gases or flammable mixtures of gases containing more than 1% of pyrophoric compounds shall be fitted with gas-tight plugs or caps which shall be made of material not liable to attack by the contents of the pressure receptacle. When these pressure receptacles are manifolded in a bundle, each of the pressure receptacles shall be fitted with an individual valve that shall be closed during carriage, and the outlet of the manifold valve shall be fitted with a pressure retaining gas-tight plug or cap. Gas-tight plugs or caps shall have threads that match those of the valve outlets. Carriage in capsules is not allowed.

r: The filling ratio of this gas shall be limited such that, if complete decomposition occurs, the pressure does not exceed two thirds of the test pressure of the pressure receptacle.

ra: This gas may also be packed in capsules under the following conditions:

(a) The mass of gas shall not exceed 150 g per capsule;

(b) The capsules shall be free from faults liable to impair the strength;

(c) The leakproofness of the closure shall be ensured by an additional device (cap, crown, seal, binding, etc.) capable of preventing any leakage of the closure during carriage;

(d) The capsules shall be placed in an outer packaging of sufficient strength. A package shall not weigh more than 75 kg.

(Cont'd on next page)

P200

PACKING INSTRUCTION (cont'd)

P200

s: Aluminium alloy pressure receptacles shall be:

- Equipped only with brass or stainless steel valves; and

- Cleaned for hydrocarbons contamination and not contaminated with oil. UN pressure receptacles shall be cleaned in accordance with ISO 11621:1997.

ta: Other criteria may be used for filling of welded steel cylinders intended for the carriage of substances of UN No. 1965:

(a) with the agreement of the competent authorities of the countries where the carriage is carried out; and

(b) in compliance with the provisions of a national code or standard recognised by the competent authorities.

When the criteria for filling are different from those in P200(5), the transport document shall include the statement "Carriage in accordance with packing instruction P200, special packing provision ta" and the indication of the reference temperature used for the calculation of the filling ratio.

Periodic inspection

u: The interval between periodic tests may be extended to 10 years for aluminium alloy pressure receptacles. This derogation may only be applied to UN pressure receptacles when the alloy of the pressure receptacle has been subjected to stress corrosion testing as specified in ISO 7866:2012 + Cor 1: 2014.

ua: The interval between periodic tests may be extended to 15 years for aluminium alloy cylinders and bundles of such cylinders if the provisions of paragraph (13) of this packing instruction are applied. This shall not apply to cylinders made from aluminium alloy AA 6351. For mixtures, this provision "ua" may be applied provided all the individual gases in the mixture have been allocated "ua" in Table 1 or Table 2.

v: (1) The interval between inspections for steel cylinders, other than refillable welded steel cylinders for UN Nos. 1011, 1075, 1965, 1969 or 1978, may be extended to 15 years:

(a) with the agreement of the competent authority (authorities) of the country (countries) where the periodic inspection and the carriage take place; and

(b) in accordance with the requirements of a technical code or a standard recognised by the competent authority

(2) For refillable welded steel cylinders for UN Nos. 1011, 1075, 1965, 1969 or 1978, the interval may be extended to 15 years, if the provisions of paragraph (12) of this packing instruction are applied.

va: For seamless steel cylinders which are equipped with residual pressure valves (RPVs) (see note below) that have been designed and tested in accordance with EN ISO 15996:2005 + A1:2007 and for bundles of seamless steel cylinders equipped with main valve(s) with a residual pressure device, tested in accordance with EN ISO 15996:2005 + A1:2007, the interval between periodic tests may be extended to 15 years if the provisions of paragraph (13) of this packing instruction are applied. For mixtures, this provision "va" may be applied provided all the individual gases in the mixture have been allocated "va" in Table 1 or Table 2.

NOTE: "Residual Pressure Valve" (RPV) means a closure which incorporates a residual pressure device that prevents ingress of contaminants by maintaining a positive differential between the pressure within the cylinder and the valve outlet. In order to prevent back-flow of fluids into the cylinder from a higher pressure source a "Non-Return Valve" (NRV) function shall either be incorporated into the residual pressure device or be a discrete additional device in the cylinder valve,

e.g. a regulator.

(Cont'd on next page)

P200

PACKING INSTRUCTION (cont'd)

P200

Requirements for N.O.S. entries and for mixtures

z: The construction materials of the pressure receptacles and their accessories shall be compatible with the contents and shall not react to form harmful or dangerous compounds therewith.

The test pressure and filling ratio shall be calculated in accordance with the relevant requirements of (5).

Toxic substances with an LC50 less than or equal to 200 ml/mshall not be carried in tubes, pressure drums or MEGCs and shall meet the requirements of special packing provision "k". However, UN 1975 Nitric oxide and dinitrogen tetroxide mixture may be carried in pressure drums.

For pressure receptacles containing pyrophoric gases or flammable mixtures of gases containing more than 1% pyrophoric compounds, the requirements of special packing provision "q" shall be met.

The necessary steps shall be taken to prevent dangerous reactions (i.e. polymerisation or decomposition) during carriage. If necessary, stabilisation or addition of an inhibitor shall be required.

Mixtures containing UN No. 1911 diborane, shall be filled to a pressure such that, if complete decomposition of the diborane occurs, two thirds of the test pressure of the pressure receptacle shall not be exceeded.

Mixtures containing UN 2192 germane, other than mixtures of up to 35% germane in hydrogen or nitrogen or up to 28% germane in helium or argon, shall be filled to a pressure such that, if complete decomposition of the germane occurs, two thirds of the test pressure of the pressure receptacle shall not be exceeded.

Requirements for substances not in Class 2

ab: Pressure receptacles shall satisfy the following conditions:

(i) The pressure test shall include an inspection of the inside of the pressure receptacles and check of accessories;

(ii) In addition resistance to corrosion shall be checked every two years by means of suitable instruments (e.g. ultrasound) and the condition of the accessories verified;

(iii) Wall thickness shall not be less than 3 mm.

ac: Tests and inspections shall be carried out under the supervision of an expert approved by the competent authority.

ad: Pressure receptacles shall satisfy the following conditions:

(i) Pressure receptacles shall be designed for a design pressure of not less than 2.1 MPa (21 bar) (gauge pressure);

(ii) In addition to the marks for refillable receptacles, the pressure receptacles shall bear the following particulars in clearly legible and durable characters:

- The UN number and the proper shipping name of the substance according to 3.1.2;

- The maximum permitted mass when filled and the tare of the pressure receptacle, including accessories fitted during filling, or the gross mass.

(Cont'd on next page)

 

P200

 

PACKING INSTRUCTION (cont'd)

P200

(11) The applicable requirements of this packing instruction are considered to have been complied with if the following standards, as relevant, are applied:

       
     
     
     
     
     
     
     
     
     
     
     

 

(12) An interval of 15 years for the periodic inspection of refillable welded steel cylinders may be granted in accordance with special packing provision v (2) of paragraph (10), if the following provisions are applied.

1. General provisions

1.1 For the application of this section, the competent authority shall not delegate its tasks and duties to Xb bodies (inspection bodies of type B) or IS bodies (in-house inspection services) (for the definitions of Xb and IS bodies, see 6.2.3.6.1).

1.2 The owner of the cylinders shall apply to the competent authority for granting the 15 year interval, and shall demonstrate that the requirements of sub-paragraphs 2, 3 and 4 are met.

1.3 Cylinders manufactured since 1 January 1999 shall have been manufactured in conformity with the following standards:

- EN 1442; or

- EN 13322-1; or

- Annex I, parts 1 to 3 to Council Directive 84/527/EECa as applicable according to the table in 6.2.4.

Other cylinders manufactured before 1 January 2009 in conformity with ADR in accordance with a technical code accepted by the national competent authority may be accepted for a 15 year interval, if they are of equivalent safety to the provisions of ADR as applicable at the time of application.

(Cont'd on next page)

 

Applicable requirements

Reference

Title of document

(7)

EN 1919:2000

Transportable gas cylinders. Cylinders for gases (excluding acetylene and LPG). Inspection at time of filling

(7)

EN 1920:2000

Transportable gas cylinders. Cylinders for compressed gases (excluding acetylene). Inspection at time of filling

(7)

EN 13365:2002

+A1:2005

Transportable gas cylinders – Cylinder bundles for permanent and liquefied gases (excluding acetylene) – Inspection at the time of filling

(7) (a)

ISO 10691:2004

Gas cylinders – Refillable welded steel cylinders for liquefied petroleum gas (LPG) – Procedures for checking before, during and after filling.

(7) (a)

ISO 11755:2005

Gas cylinders – Cylinder bundles for compressed and liquefied gases (excluding acetylene) – Inspection at time of filling

(7) (a)

ISO 24431:2006

Gas cylinders – Cylinders for compressed and liquefied gases (excluding acetylene) – Inspection at time of filling

(7) (a) and (10) p

ISO 11372:2011

Gas cylinders – Acetylene cylinders – Filling conditions and filling inspection

NOTE: The EN version of this ISO standard fulfils the requirements and may also be used.

(07) (a) and (10) p

ISO 13088:2011

Gas cylinders – Acetylene cylinder bundles – Filling conditions and filling inspection

NOTE: The EN version of this ISO standard fulfils the requirements and may also be used.

(7) and (10) ta (b)

EN 1439:2008

(except 3.5 and Annex G)

LPG equipment and accessories – Procedures for checking LPG cylinders before, during and after filling

(7) and (10) ta (b)

EN 14794:2005

LPG equipment and accessories - Transportable refillable aluminium cylinders for liquefied petroleum gas (LPG) - Procedure for checking before, during and after filling

(10) p

EN 12755:2000

Transportable gas cylinders – Filling conditions for acetylene bundles

 

 

Council directive on the approximation of the laws of the Member States relating to welded unalloyed steel gas cylinders, published in the Official Journal of the European Communities No. L 300 of 19.11.1984.

P200

PACKING INSTRUCTION (cont'd)

P200

1.4 The owner shall submit documentary evidence to the competent authority demonstrating that the cylinders comply with the provisions of sub-paragraph 1.3. The competent authority shall verify that these conditions are met.

1.5 The competent authority shall check whether the provisions of sub-paragraphs 2 and 3 are fulfilled and correctly applied. If all provisions are fulfilled, it shall authorise the 15-year interval for the cylinders. In this authorisation, the type of cylinder (as specified in the type approval) or a group of cylinders (see Note) covered shall be clearly identified. The authorisation shall be delivered to the owner; the competent authority shall keep a copy. The owner shall keep the documents for as long as the cylinders are authorised for a 15 year interval.

NOTE: A group of cylinders is defined by the production dates of identical cylinders for a period, during which the applicable provisions of ADR and of the technical code accepted by the competent authority have not changed in their technical content. Example: Cylinders of identical design and volume having been manufactured according to the provisions of ADR as applicable between 1 January 1985 and 31 December 1988 in combination with a technical code accepted by the competent authority applicable for the same period, form one group in terms of the provisions of this paragraph.

1.6 The competent authority shall monitor the owner of the cylinders for compliance with the provisions of ADR and the authorisation given as appropriate, but at least every three years or when changes to the procedures are introduced.

2. Operational provisions

2.1 Cylinders having been granted a 15 year interval for periodic inspection shall only be filled in filling centres applying a documented quality system to ensure that all the provisions of paragraph (7) of this packing instruction and the requirements and responsibilities of EN 1439:2008 are fulfilled and correctly applied.

2.2 The competent authority shall verify that these requirements are fulfilled and check this as appropriate, but at least every three years or when changes to the procedures are introduced.

2.3 The owner shall provide documentary evidence to the competent authority that the filling centre complies with the provisions of sub-paragraph 2.1.

2.4 If a filling centre is situated in a different Contracting Party to ADR, the owner shall provide additional documentary evidence that the filling centre is monitored accordingly by the competent authority of that Contracting Party to ADR.

2.5 To prevent internal corrosion, only gases of high quality with very low potential contamination shall be filled into the cylinders. This is deemed to be fulfilled, if the gases conform to the limitations on corrosiveness as specified in ISO 9162:1989.

3. Provisions for qualification and periodic inspection

3.1 Cylinders of a type or group already in use, for which a 15 year interval has been granted and to which the 15 year interval has been applied, shall be subject to a periodic inspection according to 6.2.3.5.

NOTE: For the definition of a group of cylinders, see Note to sub-paragraph 1.5.

3.2 If a cylinder with a 15-year interval fails the hydraulic pressure test during a periodic inspection

e.g. by bursting or leakage, the owner shall investigate and produce a report on the cause of the failure and if other cylinders (e.g. of the same type or group) are affected. In the latter case, the owner shall inform the competent authority. The competent authority shall then decide on appropriate measures and inform the competent authorities of all other Contracting Parties to ADR accordingly.

3.3 If internal corrosion as defined in the standard applied (see sub-paragraph 1.3) has been detected, the cylinder shall be withdrawn from use and shall not be granted any further period for filling and carriage.

3.4 Cylinders having been granted a 15 year interval shall only be fitted with valves designed and manufactured for a minimum 15 year period of use according to EN 13152:2001 + A1:2003, EN 13153:2001 + A1:2003, EN ISO 14245:2010 or EN ISO 15995:2010. After a periodic inspection, a new valve shall be fitted to the cylinder, except that manually operated valves, which have been refurbished or inspected according to EN 14912:2005 may be re-fitted, if they are suitable for another 15 year period of use. Refurbishment or inspection shall only be carried out by the manufacturer of the valves or according to his technical instruction by an enterprise qualified for such work and operating under a documented quality system.

(Cont'd on next page)

 

P200

PACKING INSTRUCTION (cont'd)

P200

4. Marking

   

Cylinders having been granted a 15 year interval for periodic inspection in accordance with this paragraph shall additionally be marked clearly and legibly with "P15Y". This mark shall be removed if the cylinder is no longer authorised for a 15 year interval.

NOTE: This mark shall not apply to cylinders subject to the transitional provision in 1.6.2.9, 1.6.2.10 or the provisions of special packing provision v (1) of paragraph (10) of this packing instruction.

(13) An interval of 15 years for the periodic inspection of seamless steel and aluminium alloy cylinders and bundles of such cylinders may be granted in accordance with special packing provisions ua or va of paragraph (10), if the following provisions are applied:

1. General provisions

1.1 For the application of this paragraph, the competent authority shall not delegate its tasks and duties to Xb bodies (inspection bodies of type B) or IS bodies (in-house inspection services) (for the definitions of Xb and IS bodies, see 6.2.3.6.1).

1.2 The owner of the cylinders or bundles of cylinders shall apply to the competent authority for granting the 15 year interval, and shall demonstrate that the requirements of sub-paragraphs 2, 3 and 4 are met.

1.3 Cylinders manufactured since 1 January 1999 shall have been manufactured in conformity with one of the following standards:

- EN 1964-1 or EN 1964-2; or

- EN 1975; or

Other cylinders manufactured before 1 January 2009 in conformity with ADR in accordance with a technical code accepted by the national competent authority may be accepted for a 15 year interval for periodic inspection, if they are of equivalent safety to the provisions of ADR as applicable at the time of application.

NOTE: This provision is considered to be fulfilled if the cylinder has been reassessed according to the procedure for the reassessment of conformity described in Annex III of Directive 2010/35/EU of 16 June 2010 or Annex IV, Part II, of Directive 1999/36/EC of 29 April 1999.

Cylinders and bundles of cylinders marked with the United Nations packaging symbol specified in

6.2.2.7.2 (a) shall not be granted a 15 year interval for periodic inspection.

1.4 Bundles of cylinders shall be constructed such that contact between cylinders along the longitudinal axis of the cylinders does not result in external corrosion. The supports and restraining straps shall be such as to minimise the risk of corrosion to the cylinders. Shock absorbent materials used in supports shall only be allowed if they have been treated to eliminate water absorption. Examples of suitable materials are water resistant belting and rubber.

1.5 The owner shall submit documentary evidence to the competent authority demonstrating that the cylinders comply with the provisions of sub-paragraph 1.3. The competent authority shall verify that these conditions are met.

(Cont'd on next page)

 

Council Directive on the approximation of the laws of the Member States relating to seamless, steel gas cylinders, published in the Official Journal of the European Communities No. L 300 of 19.11.1984.

Council Directive on the approximation of the laws of the Member States relating to seamless, unalloyed aluminium and aluminium alloy gas cylinders, published in the Official Journal of the European Communities No.

L 300 of 19.11.1984.

P200

PACKING INSTRUCTION (cont'd)

P200

1.6 The competent authority shall check whether the provisions of sub-paragraphs 2 and 3 are fulfilled and correctly applied. If all provisions are fulfilled, it shall authorise the 15 year interval for periodic inspection for the cylinders or bundles of cylinders. In this authorisation a group of cylinders (see NOTE below) covered shall be clearly identified. The authorisation shall be delivered to the owner; the competent authority shall keep a copy. The owner shall keep the documents for as long as the cylinders are authorised for a 15 year interval.

NOTE: A group of cylinders is defined by the production dates of identical cylinders for a period, during which the applicable provisions of ADR and of the technical code accepted by the competent authority have not changed in their technical content. Example: Cylinders of identical design and volume having been manufactured according to the provisions of ADR applicable between 1 January 1985 and 31 December 1988 in combination with a technical code accepted by the competent authority applicable for the same period form one group in terms of the provisions of this paragraph.

1.7 The owner shall ensure compliance with the provisions of ADR and the authorisation given as appropriate and shall demonstrate this to the competent authority on request but at least every three years or when significant changes to the procedures are introduced.

2. Operational provisions

2.1 Cylinders or bundles of cylinders having been granted a 15 year interval for periodic inspection shall only be filled in filling centres applying a documented and certified quality system to ensure that all the provisions of paragraph (7) of this packing instruction and the requirements and responsibilities of EN 1919:2000, EN 1920:2000 or EN 13365:2002 as applicable are fulfilled and correctly applied. The quality system, according to the ISO 9000 (series) or equivalent, shall be certified by an accredited independent body recognized by the competent authority. This includes procedures for pre- and post- fill inspections and the filling process for cylinders, bundles of cylinders and valves.

    1. Aluminium alloy cylinders and bundles of such cylinders without RPVs having been granted a 15 year interval for periodic inspection shall be checked prior to every fill in accordance with a documented procedure which shall at least include the following:

      • Open the cylinder valve or the main valve of the bundle of cylinders to check for residual pressure;

      • If gas is emitted, the cylinder or bundle of cylinders may be filled;

      • If no gas is emitted, the internal condition of the cylinder or bundle of cylinders shall be checked for contamination;

      • If no contamination is detected, the cylinder or bundle of cylinders may be filled. If contamination is detected corrective action is to be carried out.

    1. Seamless steel cylinders fitted with RPVs and bundles of seamless steel cylinders equipped with main valve(s) with a residual pressure device having been granted a 15 year interval for periodic inspection shall be checked prior to every fill in accordance with a documented procedure which shall at least include the following:

      • Open the cylinder valve or bundle of cylinders main valve to check for residual pressure;

      • If gas is emitted, the cylinder or bundle of cylinders may be filled;

      • If no gas is emitted the functioning of the residual pressure device shall be checked;

      • If the check shows that the residual pressure device has retained pressure the cylinder or bundle of cylinders may be filled;

      • If the check shows that the residual pressure device has not retained pressure, the internal condition of the cylinder or bundle of cylinders shall be checked for contamination:

        • If no contamination is detected, the cylinder or bundle of cylinders may be filled following repair or replacement of the residual pressure device;

        • If contamination is detected, a corrective action shall be carried out.

(Cont'd on next page)

P200

PACKING INSTRUCTION (cont'd)

P200

2.4 To prevent internal corrosion, only gases of high quality with very low potential contamination shall be filled into cylinders or bundles of cylinders. This is deemed to be fulfilled, if the compatibility of gases/material is acceptable in accordance with EN ISO 11114-1:2012 and EN 11114-2:2013, and the gas quality meets the specifications in EN ISO 14175:2008 or, for gases not covered in the standard, a minimum purity of 99.5% by volume and a maximum moisture content of 40 ml/m3(ppm). For nitrous oxide the values shall be a minimum purity of 98% by volume and a maximum moisture content of 70 ml/m3 (ppm).

2.5 The owner shall ensure that the requirements of 2.1 to 2.4 are fulfilled and provide documentary evidence of this to the competent authority on request, but at least every three years or when significant changes to the procedures are introduced.

2.6 If a filling centre is situated in a different Contracting Party to ADR, the owner shall provide to the competent authority, on request, additional documentary evidence that the filling centre is monitored accordingly by the competent authority of that Contracting Party to ADR. See also 1.2.

3. Provisions for qualification and periodic inspection

3.1 Cylinders and bundles of cylinders already in use, for which the conditions of sub-paragraph 2 have been met from the date of the last periodic inspection to the satisfaction of the competent authority, may have their inspection period extended to 15 years from the date of the last periodic inspection. Otherwise the change of test period from ten to fifteen years shall be made at the time of periodic inspection. The periodic inspection report shall indicate that this cylinder or bundle of cylinders shall be fitted with a residual pressure device as appropriate. Other documentary evidence may be accepted by the competent authority.

3.2 If a cylinder with a 15 year interval fails the pressure test by bursting or leakage or if a severe defect is detected by a non-destructive test (NDT) during a periodic inspection the owner shall investigate and produce a report on the cause of the failure and if other cylinders (e.g. of the same type or group) are affected. In the latter case, the owner shall inform the competent authority. The competent authority shall then decide on appropriate measures and inform the competent authorities of all other Contracting Parties to ADR accordingly.

3.3 If internal corrosion and other defects as defined in the periodic inspection standards referenced in 6.2.4 have been detected, the cylinder shall be withdrawn from use and shall not be granted any further period for filling and carriage.

3.4 Cylinders or bundles of cylinders having been granted a 15 year interval for periodic inspection shall only be fitted with valves designed and tested according to EN 849 or EN ISO 10297 as applicable at the time of manufacture (see also the table in 6.2.4.1). After a periodic inspection a new valve shall be fitted, except that valves which have been refurbished or inspected according to EN ISO 22434:2011 may be re-fitted.

4. Marking

   

Cylinders and bundles of cylinders having been granted a 15 year interval for periodic inspection in accordance with this paragraph shall have the date (year) of the next periodic inspection as required in section 5.2.1.6 (c) and at the same time additionally be marked clearly and legibly with "P15Y". This mark shall be removed if the cylinder or bundle of cylinders is no longer authorised for a 15 year interval for periodic inspection.

(Cont'd on next page)

P200

PACKING INSTRUCTION (cont'd)

         

P200

Table 1: COMPRESSED GASES

 

UN

No.

 

Name and description

 

Classification code

 

LC50ml/m3

Cylinders

Tubes

Pressure drums

Bundles of cylinders

Test period, years a

Test pressure, bar b

Maximum working

pressure, bar b

Special packing provisions

1002

AIR, COMPRESSED

1A

 

X

X

X

X

10

   

ua, va

1006

ARGON, COMPRESSED

1A

 

X

X

X

X

10

   

ua, va

1016

CARBON MONOXIDE, COMPRESSED

1TF

3760

X

X

X

X

5

   

u

1023

COAL GAS, COMPRESSED

1TF

 

X

X

X

X

5

     

1045

FLUORINE, COMPRESSED

1TOC

185

X

   

X

5

200

30

a, k, n, o

1046

HELIUM, COMPRESSED

1A

 

X

X

X

X

10

   

ua, va

1049

HYDROGEN, COMPRESSED

1F

 

X

X

X

X

10

   

d, ua, va

1056

KRYPTON, COMPRESSED

1A

 

X

X

X

X

10

   

ua, va

1065

NEON, COMPRESSED

1A

 

X

X

X

X

10

   

ua, va

1066

NITROGEN, COMPRESSED

1A

 

X

X

X

X

10

   

ua, va

1071

OIL GAS, COMPRESSED

1TF

 

X

X

X

X

5

     

1072

OXYGEN, COMPRESSED

1O

 

X

X

X

X

10

   

s, ua, va

1612

HEXAETHYL TETRAPHOSPHATE AND COMPRESSED GAS MIXTURE

1T

 

X

X

X

X

5

   

z

1660

NITRIC OXIDE, COMPRESSED

1TOC

115

X

   

X

5

225

33

k, o

1953

COMPRESSED GAS, TOXIC, FLAMMABLE, N.O.S.

1TF

 5000

X

X

X

X

5

   

z

1954

COMPRESSED GAS, FLAMMABLE, N.O.S

1F

 

X

X

X

X

10

   

z, ua, va

1955

COMPRESSED GAS, TOXIC, N.O.S.

1T

 5000

X

X

X

X

5

   

z

1956

COMPRESSED GAS, N.O.S.

1A

 

X

X

X

X

10

   

z, ua, va

1957

DEUTERIUM, COMPRESSED

1F

 

X

X

X

X

10

   

d, ua, va

1964

HYDROCARBON GAS MIXTURE, COMPRESSED, N.O.S.

1F

 

X

X

X

X

10

   

z, ua, va

1971

METHANE, COMPRESSED or NATURAL GAS, COMPRESSED

with high methane content

1F

 

X

X

X

X

10

   

ua, va

2034

HYDROGEN AND METHANE MIXTURE, COMPRESSED

1F

 

X

X

X

X

10

   

d, ua, va

2190

OXYGEN DIFLUORIDE, COMPRESSED

1TOC

2.6

X

   

X

5

200

30

a, k, n, o

3156

COMPRESSED GAS, OXIDIZING, N.O.S.

1O

 

X

X

X

X

10

   

z, ua, va

 

 

UN

No.

 

3303

 

Table

 

Name and description

 

COMPRESSED GAS, TOXIC,

 

1: COMP

 

1TO

 

RESSED

 

 5000

 

GAS

 

X

 

ES

 

X

 

X

 

X

 

5

   

 

z

 

OXIDIZING, N.O.S.

                   

3304

COMPRESSED GAS, TOXIC,

1TC

 5000

X

X

X

X

5

   

z

 

CORROSIVE, N.O.S.

                   

3305

COMPRESSED GAS, TOXIC, FLAMMABLE, CORROSIVE,

1TFC

 5000

X

X

X

X

5

   

z

 

N.O.S.

                   

3306

COMPRESSED GAS, TOXIC, OXIDIZING, CORROSIVE, N.O.S.

1TOC

 5000

X

X

X

X

5

   

z

 

Classification code

Classification code

 

LC50 ml/m3

LC50 ml/m3

 

Cylinders

Cylinders

 

Tubes

Tubes

 

Pressure drums

Pressure drums

 

Bundles of cylinders

Bundles of cylinders

 

Test period, years a

Test period, years a

 

Test pressure, bar b

Maximum working pressure, bar b

Special packing provisions

Test pressure, bar b

Maximum working pressure, bar b

Special packing provisions

 

P200

PACKING INSTRUCTION (cont'd)

P200

P200

PACKING INSTRUCTION (cont'd)

P200

 

Not applicable for pressure receptacles made of composite materials.

 

Where the entries are blank, the working pressure shall not exceed two thirds of the test pressure.

P200

PACKING INSTRUCTION (cont'd)

     

P200

Table 2: LIQUEFIED GASES AND DISSOLVED GASES

 

UN

No.

 

Name and description

 

Classification code

LC50ml/m3

Cylinders

Tubes

Pressure drums

Bundles of cylinders

Test period, years a

Test pressure, bar

 

Filling ratio

 

Special packing provisions

1001

ACETYLENE, DISSOLVED

4F

 

X

   

X

10

60

 

c, p

1005

AMMONIA, ANHYDROUS

2TC

4000

X

X

X

X

5

29

0.54

b, ra

1008

BORON TRIFLUORIDE

2TC

387

X

X

X

X

5

225

0.715

a

300

0.86

1009

BROMOTRIFLUORO- METHANE (REFRIGERANT GAS R 13B1)

2A

 

X

X

X

X

10

42

1.13

ra

120

1.44

ra

250

1.60

ra

1010

BUTADIENES, STABILIZED

(1,2-butadiene) or

2F

 

X

X

X

X

10

10

0.59

ra

1010

BUTADIENES, STABILIZED

(1,3-butadiene) or

2F

 

X

X

X

X

10

10

0.55

ra

1010

BUTADIENES AND HYDROCARBON MIXTURE, STABILIZED

2F

 

X

X

X

X

10

10

0.50

ra, v, z

1011

BUTANE

2F

 

X

X

X

X

10

10

0.52

ra, v

1012

BUTYLENES MIXTURES or

2F

 

X

X

X

X

10

10

0.50

ra, z

1012

1-BUTYLENE or

2F

 

X

X

X

X

10

10

0.53

 

1012

CIS-2-BUTYLENE or

2F

 

X

X

X

X

10

10

0.55

 

1012

TRANS-2 BUTYLENE

2F

 

X

X

X

X

10

10

0.54

 

1013

CARBON DIOXIDE

2A

 

X

X

X

X

10

190

250

0.68

0.76

ra, ua, va ra, ua, va

1017

CHLORINE

2TOC

293

X

X

X

X

5

22

1.25

a, ra

1018

CHLORODIFLUORO- METHANE (REFRIGERANT GAS R 22)

2A

 

X

X

X

X

10

27

1.03

ra

1020

CHLOROPENTAFLUORO- ETHANE (REFRIGERANT GAS R 115)

2A

 

X

X

X

X

10

25

1.05

ra

1021

1-CHLORO-1,2,2,2- TETRAFLUOROETHANE (REFRIGERANT GAS R 124)

2A

 

X

X

X

X

10

11

1.20

ra

1022

CHLOROTRIFLUORO- METHANE (REFRIGERANT GAS R 13)

2A

 

X

X

X

X

10

100

0.83

ra

120

0.90

ra

190

1.04

ra

250

1.11

ra

1026

CYANOGEN

2TF

350

X

X

X

X

5

100

0.70

ra, u

1027

CYCLOPROPANE

2F

 

X

X

X

X

10

18

0.55

ra

1028

DICHLORODIFLUORO- METHANE (REFRIGERANT GAS R 12)

2A

 

X

X

X

X

10

16

1.15

ra

1029

DICHLOROFLUORO- METHANE (REFRIGERANT GAS R 21)

2A

 

X

X

X

X

10

10

1.23

ra

1030

1,1-DIFLUOROETHANE (REFRIGERANT GAS R 152a)

2F

 

X

X

X

X

10

16

0.79

ra

P200

PACKING INSTRUCTION (cont'd)

     

P200

Table 2: LIQUEFIED GASES AND DISSOLVED GASES

 

UN

No.

 

Name and description

 

Classification code

LC50ml/m3

Cylinders

Tubes

Pressure drums

Bundles of cylinders

Test period, years a

Test pressure, bar

 

Filling ratio

 

Special packing provisions

1032

DIMETHYLAMINE, ANHYDROUS

2F

 

X

X

X

X

10

10

0.59

b, ra

1033

DIMETHYL ETHER

2F

 

X

X

X

X

10

18

0.58

ra

1035

ETHANE

2F

 

X

X

X

X

10

95

0.25

ra

120

0.30

ra

300

0.40

ra

1036

ETHYLAMINE

2F

 

X

X

X

X

10

10

0.61

b, ra

1037

ETHYL CHLORIDE

2F

 

X

X

X

X

10

10

0.80

a, ra

1039

ETHYL METHYL ETHER

2F

 

X

X

X

X

10

10

0.64

ra

1040

ETHYLENE OXIDE, or ETHYLENE OXIDE WITH

NITROGEN up to a total pressure of 1MPa (10 bar) at 50 °C

2TF

2900

X

X

X

X

5

15

0.78

l, ra

1041

ETHYLENE OXIDE AND CARBON DIOXIDE

MIXTURE with more than 9% but not more than 87% ethylene oxide

2F

 

X

X

X

X

10

190

0.66

ra

250

0.75

ra

1043

FERTILIZER AMMONIATING SOLUTION

with free ammonia

4A

 

X

 

X

X

5

   

b, z

1048

HYDROGEN BROMIDE, ANHYDROUS

2TC

2860

X

X

X

X

5

60

1.51

a, d, ra

1050

HYDROGEN CHLORIDE, ANHYDROUS

2TC

2810

X

X

X

X

5

100

0.30

a, d, ra

120

0.56

a, d, ra

150

0.67

a, d, ra

200

0.74

a, d, ra

1053

HYDROGEN SULPHIDE

2TF

712

X

X

X

X

5

48

0.67

d, ra, u

1055

ISOBUTYLENE

2F

 

X

X

X

X

10

10

0.52

ra

1058

LIQUEFIED GASES, non-

flammable, charged with nitrogen, carbon dioxide or air

2A

 

X

X

X

X

10

 

ra, z

1060

METHYLACETYLENE AND PROPADIENE MIXTURE, STABILIZED

2F

 

X

X

X

X

10

   

c, ra, z

Propadiene with 1% to 4% methylacetylene

2F

 

X

X

X

X

10

22

0.52

c, ra

Mixture P1

2F

 

X

X

X

X

10

30

0.49

c, ra

Mixture P2

2F

 

X

X

X

X

10

24

0.47

c, ra

1061

METHYLAMINE, ANHYDROUS

2F

 

X

X

X

X

10

13

0.58

b, ra

1062

METHYL BROMIDE with not more than 2% chloropicrin

2T

850

X

X

X

X

5

10

1.51

a

1063

METHYL CHLORIDE (REFRIGERANT GAS R 40)

2F

 

X

X

X

X

10

17

0.81

a, ra

P200

PACKING INSTRUCTION (cont'd)

     

P200

Table 2: LIQUEFIED GASES AND DISSOLVED GASES

 

UN

No.

 

Name and description

 

Classification code

LC50ml/m3

Cylinders

Tubes

Pressure drums

Bundles of cylinders

Test period, years a

Test pressure, bar

 

Filling ratio

 

Special packing provisions

1064

METHYL MERCAPTAN

2TF

1350

X

X

X

X

5

10

0.78

d, ra, u

1067

DINITROGEN TETROXIDE (NITROGEN DIOXIDE)

2TOC

115

X

 

X

X

5

10

1.30

k

1069

NITROSYL CHLORIDE

2TC

35

X

   

X

5

13

1.10

k, ra

1070

NITROUS OXIDE

2O

 

X

X

X

X

10

180

0.68

ua, va

225

0.74

ua, va

250

0.75

ua, va

1075

PETROLEUM GASES, LIQUEFIED

2F

 

X

X

X

X

10

   

v, z

1076

PHOSGENE

2TC

5

X

 

X

X

5

20

1.23

a, k, ra

1077

PROPYLENE

2F

 

X

X

X

X

10

27

0.43

ra

1078

REFRIGERANT GAS, N.O.S.

2A

 

X

X

X

X

10

   

ra, z

Mixture F1

2A

 

X

X

X

X

10

12

1.23

 

Mixture F2

2A

 

X

X

X

X

10

18

1.15

 

Mixture F3

2A

 

X

X

X

X

10

29

1.03

 

1079

SULPHUR DIOXIDE

2TC

2520

X

X

X

X

5

12

1.23

ra

1080

SULPHUR HEXAFLUORIDE

2A

 

X

X

X

X

10

70

1.06

ra, ua, va

140

1.34

ra, ua, va

160

1.38

ra, ua, va

1081

TETRAFLUOROETHYLENE, STABILIZED

2F

 

X

X

X

X

10

200

 

m, o, ra

1082

TRIFLUOROCHLOROETHY- LENE, STABILIZED (REFRIGERANT GAS R1113)

2TF

2000

X

X

X

X

5

19

1.13

ra, u

1083

TRIMETHYLAMINE, ANHYDROUS

2F

 

X

X

X

X

10

10

0.56

b, ra

1085

VINYL BROMIDE, STABILIZED

2F

 

X

X

X

X

10

10

1.37

a, ra

1086

VINYL CHLORIDE, STABILIZED

2F

 

X

X

X

X

10

12

0.81

a, ra

1087

VINYL METHYL ETHER,

STABILIZED

2F

 

X

X

X

X

10

10

0.67

ra

1581

CHLOROPICRIN AND METHYL BROMIDE

MIXTURE with more than 2% chloropicrin

2T

850

X

X

X

X

5

10

1.51

a

1582

CHLOROPICRIN AND METHYL CHLORIDE MIXTURE

2T

d

X

X

X

X

5

17

0.81

a

1589

CYANOGEN CHLORIDE,

STABILIZED

2TC

80

X

   

X

5

20

1.03

k

1741

BORON TRICHLORIDE

2TC

2541

X

X

X

X

5

10

1.19

a, ra

1749

CHLORINE TRIFLUORIDE

2TOC

299

X

X

X

X

5

30

1.40

a

1858

HEXAFLUOROPROPYLENE

(REFRIGERANT GAS R 1216)

2A

 

X

X

X

X

10

22

1.11

ra

P200

PACKING INSTRUCTION (cont'd)

     

P200

Table 2: LIQUEFIED GASES AND DISSOLVED GASES

 

UN

No.

 

Name and description

 

Classification code

LC50ml/m3

Cylinders

Tubes

Pressure drums

Bundles of cylinders

Test period, years a

Test pressure, bar

 

Filling ratio

 

Special packing provisions

 

1859

 

SILICON TETRAFLUORIDE

 

2TC

 

450

 

X

 

X

 

X

 

X

 

5

 

200

 

0.74

 

a

300

1.10

1860

VINYL FLUORIDE,

STABILIZED

2F

 

X

X

X

X

10

250

0.64

a, ra

1911

DIBORANE

2TF

80

X

   

X

5

250

0.07

d, k, o

1912

METHYL CHLORIDE AND METHYLENE CHLORIDE MIXTURE

2F

 

X

X

X

X

10

17

0.81

a, ra

1952

ETHYLENE OXIDE AND CARBON DIOXIDE

MIXTURE with not more than 9% ethylene oxide

2A

 

X

X

X

X

10

190

0.66

ra

250

0.75

ra

1958

1,2-DICHLORO-1,1,2,2- TETRAFLUOROETHANE (REFRIGERANT GAS R 114)

2A

 

X

X

X

X

10

10

1.30

ra

1959

1,1-DIFLUOROETHYLENE (REFRIGERANT GAS R 1132a)

2F

 

X

X

X

X

10

250

0.77

ra

1962

ETHYLENE

2F

 

X

X

X

X

10

225

0.34

 

300

0.38

1965

HYDROCARBON GAS MIXTURE, LIQUEFIED,N.O.S

2F

 

X

X

X

X

10

 

b

ra, ta, v, z

Mixture A

2F

         

10

10

0.50

 

Mixture A01

2F

         

10

15

0.49

 

Mixture A02

2F

         

10

15

0.48

 

Mixture A0

2F

         

10

15

0.47

 

Mixture A1

2F

         

10

20

0.46

 

Mixture B1

2F

         

10

25

0.45

 

Mixture B2

2F

         

10

25

0.44

 

Mixture B

2F

         

10

25

0.43

 

Mixture C

2F

         

10

30

0.42

 

1967

INSECTICIDE GAS, TOXIC, N.O.S.

2T

 

X

X

X

X

5

   

z

1968

INSECTICIDE GAS, N.O.S.

2A

 

X

X

X

X

10

   

ra, z

1969

ISOBUTANE

2F

 

X

X

X

X

10

10

0.49

ra, v

1973

CHLORODIFLUOROME- THANE AND CHLOROPENTAFLUORO- ETHANE MIXTURE with

fixed boiling point, with approximately 49% chlorodifluoromethane (REFRIGERANT GAS R 502)

2A

 

X

X

X

X

10

31

1.01

ra

1974

CHLORODIFLUORO- BROMOMETHANE (REFRIGERANT GAS R 12B1)

2A

 

X

X

X

X

10

10

1.61

ra

P200

PACKING INSTRUCTION (cont'd)

     

P200

Table 2: LIQUEFIED GASES AND DISSOLVED GASES

 

UN

No.

 

Name and description

 

Classification code

LC50ml/m3

Cylinders

Tubes

Pressure drums

Bundles of cylinders

Test period, years a

Test pressure, bar

 

Filling ratio

 

Special packing provisions

1975

NITRIC OXIDE AND DINITROGEN TETROXIDE MIXTURE (NITRIC OXIDE AND NITROGEN DIOXIDE MIXTURE)

2TOC

115

X

 

X

X

5

   

k, z

1976

OCTAFLUOROCYCLO- BUTANE (REFRIGERANT GAS RC 318)

2.A

 

X

X

X

X

10

11

1.32

ra

1978

PROPANE

2F

 

X

X

X

X

10

23

0.43

ra, v

1982

TETRAFLUOROMETHANE (REFRIGERANT GAS R 14)

2A

 

X

X

X

X

10

200

0.71

 

300

0.90

1983

1-CHLORO-2,2,2- TRIFLUOROETHANE (REFRIGERANT GAS R 133a)

2A

 

X

X

X

X

10

10

1.18

ra

1984

TRIFLUOROMETHANE (REFRIGERANT GAS R 23)

2A

 

X

X

X

X

10

190

0.88

ra

250

0.96

ra

2035

1,1,1-TRIFLUOROETHANE

(REFRIGERANT GAS R 143a)

2F

 

X

X

X

X

10

35

0.73

ra

2036

XENON

2A

 

X

X

X

X

10

130

1.28

 

2044

2,2-DIMETHYLPROPANE

2F

 

X

X

X

X

10

10

0.53

ra

2073

AMMONIA SOLUTION,

relative density less than 0.880 at 15 °C in water,

4A

                 

with more than 35% but not more than 40% ammonia

4A

 

X

X

X

X

5

10

0.80

b

with more than 40% but not

more than 50% ammonia

4A

 

X

X

X

X

5

12

0.77

b

2188

ARSINE

2TF

20

X

   

X

5

42

1.10

d, k

2189

DICHLOROSILANE

2TFC

314

X

X

X

X

5

10

0.90

a

200

1.08

2191

SULPHURYL FLUORIDE

2T

3020

X

X

X

X

5

50

1.10

u

2192

GERMANE c

2TF

620

X

X

X

X

5

250

0.064

d, ra, r, q

2193

HEXAFLUOROETHANE

(REFRIGERANT GAS R 116)

2A

 

X

X

X

X

10

200

1.13

 

2194

SELENIUM

HEXAFLUORIDE

2TC

50

X

   

X

5

36

1.46

k, ra

2195

TELLURIUM HEXAFLUORIDE

2TC

25

X

   

X

5

20

1.00

k, ra

2196

TUNGSTEN

HEXAFLUORIDE

2TC

160

X

   

X

5

10

3.08

a, k, ra

2197

HYDROGEN IODIDE,

ANHYDROUS

2TC

2860

X

X

X

X

5

23

2.25

a, d, ra

2198

PHOSPHORUS

PENTAFLUORIDE

2TC

190

X

   

X

5

200

0.90

k

300

1.25

k

2199

PHOSPHINE c

2TF

20

X

   

X

5

225

0.30

d, k, q, ra

250

0.45

d, k, q, ra

2200

PROPADIENE, STABILIZED

2F

 

X

X

X

X

10

22

0.50

ra

P200

PACKING INSTRUCTION (cont'd)

     

P200

Table 2: LIQUEFIED GASES AND DISSOLVED GASES

 

UN

No.

 

Name and description

 

Classification code

LC50ml/m3

Cylinders

Tubes

Pressure drums

Bundles of cylinders

Test period, years a

Test pressure, bar

 

Filling ratio

 

Special packing provisions

2202

HYDROGEN SELENIDE,

ANHYDROUS

2TF

2

X

   

X

5

31

1.60

k

2203

SILANE c

2F

 

X

X

X

X

10

225

0.32

q

250

0.36

q

2204

CARBONYL SULPHIDE

2TF

1700

X

X

X

X

5

30

0.87

ra, u

2417

CARBONYL FLUORIDE

2TC

360

X

X

X

X

5

200

0.47

 

300

0.70

2418

SULPHUR TETRAFLUORIDE

2TC

40

X

   

X

5

30

0.91

a, k, ra

2419

BROMOTRIFLUORO-

ETHYLENE

2F

 

X

X

X

X

10

10

1.19

ra

2420

HEXAFLUOROACETONE

2TC

470

X

X

X

X

5

22

1.08

ra

2421

NITROGEN TRIOXIDE

2TOC

CARRIAGE PROHIBITED

2422

OCTAFLUOROBUT-2-ENE

(REFRIGERANT GAS R 1318)

2A

 

X

X

X

X

10

12

1.34

ra

2424

OCTAFLUOROPROPANE (REFRIGERANT GAS R 218)

2A

 

X

X

X

X

10

25

1.04

ra

2451

NITROGEN TRIFLUORIDE

2O

 

X

X

X

X

10

200

0.50

 

2452

ETHYLACETYLENE,

STABILIZED

2F

 

X

X

X

X

10

10

0.57

c, ra

2453

ETHYL FLUORIDE

(REFRIGERANT GAS R 161)

2F

 

X

X

X

X

10

30

0.57

ra

2454

METHYL FLUORIDE (REFRIGERANT GAS R 41)

2F

 

X

X

X

X

10

300

0.63

ra

2455

METHYL NITRITE

2A

CARRIAGE PROHIBITED

2517

1-CHLORO-1,1- DIFLUOROETHANE (REFRIGERANT GAS R 142b)

2F

 

X

X

X

X

10

10

0.99

ra

2534

METHYLCHLOROSILANE

2TFC

600

X

X

X

X

5

   

ra, z

2548

CHLORINE

PENTAFLUORIDE

2TOC

122

X

   

X

5

13

1.49

a, k

2599

CHLOROTRIFLUORO- METHANE AND TRIFLUOROMETHANE AZEOTROPIC MIXTURE

with approximately 60% chlorotrifluoromethane (REFRIGERANT GAS R 503)

2A

 

X

X

X

X

10

31

0.12

ra

           

42

0.17

ra

100

0.64

ra

2601

CYCLOBUTANE

2F

 

X

X

X

X

10

10

0.63

ra

2602

DICHLORODIFLUORO- METHANE AND DIFLUOROETHANE AZEOTROPIC MIXTURE

with approximately 74% dichlorodifluoromethane (REFRIGERANT GAS R 500)

2A

 

X

X

X

X

10

22

1.01

ra

2676

STIBINE

2TF

20

X

   

X

5

200

0.49

k, ra, r

2901

BROMINE CHLORIDE

2TOC

290

X

X

X

X

5

10

1.50

a

P200

PACKING INSTRUCTION (cont'd)

     

P200

Table 2: LIQUEFIED GASES AND DISSOLVED GASES

 

UN

No.

 

Name and description

 

Classification code

LC50ml/m3

Cylinders

Tubes

Pressure drums

Bundles of cylinders

Test period, years a

Test pressure, bar

 

Filling ratio

 

Special packing provisions

3057

TRIFLUOROACETYL

CHLORIDE

2TC

10

X

 

X

X

5

17

1.17

k, ra

3070

ETHYLENE OXIDE AND DICHLORODIFLUORO- METHANE MIXTURE with

not more than 12,5% ethylene oxide

2A

 

X

X

X

X

10

18

1.09

ra

3083

PERCHLORYL FLUORIDE

2TO

770

X

X

X

X

5

33

1.21

u

3153

PERFLUORO(METHYL

VINYL ETHER)

2F

 

X

X

X

X

10

20

0.75

ra

3154

PERFLUORO(ETHYL VINYL

ETHER)

2F

 

X

X

X

X

10

10

0.98

ra

3157

LIQUEFIED GAS,

OXIDIZING, N.O.S.

2O

 

X

X

X

X

10

   

z

3159

1,1,1,2- TETRAFLUOROETHANE (REFRIGERANT GAS R 134a)

2A

 

X

X

X

X

10

18

1.05

ra

3160

LIQUEFIED GAS, TOXIC, FLAMMABLE, N.O.S.

2TF

 5000

X

X

X

X

5

   

ra, z

3161

LIQUEFIED GAS,

FLAMMABLE, N.O.S.

2F

 

X

X

X

X

10

   

ra, z

3162

LIQUEFIED GAS, TOXIC,

N.O.S.

2T

 5000

X

X

X

X

5

   

z

3163

LIQUEFIED GAS, N.O.S.

2A

 

X

X

X

X

10

   

ra, z

3220

PENTAFLUOROETHANE (REFRIGERANT GAS R 125)

2A

 

X

X

X

X

10

49

0.95

ra

35

0.87

ra

3252

DIFLUOROMETHANE (REFRIGERANT GAS R 32)

2F

 

X

X

X

X

10

48

0.78

ra

3296

HEPTAFLUOROPROPANE

(REFRIGERANT GAS R 227)

2A

 

X

X

X

X

10

13

1.21

ra

3297

ETHYLENE OXIDE AND CHLOROTETRAFLUORO-

ETHANE MIXTURE with not more than 8.8% ethylene oxide

2A

 

X

X

X

X

10

10

1.16

ra

3298

ETHYLENE OXIDE AND PENTAFLUOROETHANE

MIXTURE with not more than 7.9% ethylene oxide

2A

 

X

X

X

X

10

26

1.02

ra

3299

ETHYLENE OXIDE AND TETRAFLUOROETHANE

MIXTURE with not more than 5.6% ethylene oxide

2A

 

X

X

X

X

10

17

1.03

ra

3300

ETHYLENE OXIDE AND CARBON DIOXIDE

MIXTURE with more than 87% ethylene oxide

2TF

More than 2900

X

X

X

X

5

28

0.73

ra

3307

LIQUEFIED GAS, TOXIC, OXIDIZING, N.O.S.

2TO

 5000

X

X

X

X

5

   

z

 

P200

PACKING INSTRUCTION (cont'd)

     

P200

Table 2: LIQUEFIED GASES AND DISSOLVED GASES

 

UN

No.

 

Name and description

 

Classification code

LC50ml/m3

Cylinders

Tubes

Pressure drums

Bundles of cylinders

Test period, years a

Test pressure, bar

 

Filling ratio

 

Special packing provisions

3308

LIQUEFIED GAS, TOXIC, CORROSIVE, N.O.S.

2TC

 5000

X

X

X

X

5

   

ra, z

3309

LIQUEFIED GAS, TOXIC, FLAMMABLE, CORROSIVE, N.O.S.

2TFC

 5000

X

X

X

X

5

   

ra, z

3310

LIQUEFIED GAS, TOXIC, OXIDIZING, CORROSIVE, N.O.S.

2TOC

 5000

X

X

X

X

5

   

z

3318

AMMONIA SOLUTION,

relative density less than 0.880 at 15 °C in water, with more than 50% ammonia

4TC

 

X

X

X

X

5

   

b

3337

REFRIGERANT GAS R 404A

(Pentafluoroethane, 1,1,1-

trifluoroethane, and 1,1,1,2- tetrafluoroethane zeotropic mixture with approximately 44% pentafluoroethane and

52% 1,1,1-trifluoroethane)

2A

 

X

X

X

X

10

36

0.82

ra

3338

REFRIGERANT GAS R 407A

(Difluoromethane, pentafluoroethane, and 1,1,1,2- tetrafluoroethane zeotropic mixture with approximately 20% difluoromethane and 40% pentafluoroethane)

2A

 

X

X

X

X

10

32

0.94

ra

3339

REFRIGERANT GAS R 407B

(Difluoromethane, pentafluoroethane, and 1,1,1,2- tetrafluoroethane zeotropic mixture with approximately 10% difluoromethane and 70% pentafluoroethane

2A

 

X

X

X

X

10

33

0.93

ra

3340

REFRIGERANT GAS R 407C

(Difluoromethane, pentafluoroethane, and 1,1,1,2- tetrafluoroethane zeotropic mixture with approximately 23% difluoromethane and 25% pentafluoroethane)

2A

 

X

X

X

X

10

30

0.95

ra

3354

INSECTICIDE GAS, FLAMMABLE, N.O.S

2F

 

X

X

X

X

10

   

ra, z

3355

INSECTICIDE GAS, TOXIC, FLAMMABLE, N.O.S.

2TF

 

X

X

X

X

5

   

ra, z

3374

ACETYLENE, SOLVENT FREE

2F

 

X

   

X

5

60

 

c, p

P200

PACKING INSTRUCTION (cont'd)

     

P200

Table 2: LIQUEFIED GASES AND DISSOLVED GASES

 

UN

No.

 

Name and description

 

Classification code

LC50ml/m3

Cylinders

Tubes

Pressure drums

Bundles of cylinders

Test period, years a

Test pressure, bar

 

Filling ratio

 

Special packing provisions

3308

LIQUEFIED GAS, TOXIC, CORROSIVE, N.O.S.

2TC

 5000

X

X

X

X

5

   

ra, z

3309

LIQUEFIED GAS, TOXIC, FLAMMABLE, CORROSIVE, N.O.S.

2TFC

 5000

X

X

X

X

5

   

ra, z

3310

LIQUEFIED GAS, TOXIC, OXIDIZING, CORROSIVE, N.O.S.

2TOC

 5000

X

X

X

X

5

   

z

3318

AMMONIA SOLUTION,

relative density less than 0.880 at 15 °C in water, with more than 50% ammonia

4TC

 

X

X

X

X

5

   

b

3337

REFRIGERANT GAS R 404A

(Pentafluoroethane, 1,1,1-

trifluoroethane, and 1,1,1,2- tetrafluoroethane zeotropic mixture with approximately 44% pentafluoroethane and

52% 1,1,1-trifluoroethane)

2A

 

X

X

X

X

10

36

0.82

ra

3338

REFRIGERANT GAS R 407A

(Difluoromethane, pentafluoroethane, and 1,1,1,2- tetrafluoroethane zeotropic mixture with approximately 20% difluoromethane and 40% pentafluoroethane)

2A

 

X

X

X

X

10

32

0.94

ra

3339

REFRIGERANT GAS R 407B

(Difluoromethane, pentafluoroethane, and 1,1,1,2- tetrafluoroethane zeotropic mixture with approximately 10% difluoromethane and 70% pentafluoroethane

2A

 

X

X

X

X

10

33

0.93

ra

3340

REFRIGERANT GAS R 407C

(Difluoromethane, pentafluoroethane, and 1,1,1,2- tetrafluoroethane zeotropic mixture with approximately 23% difluoromethane and 25% pentafluoroethane)

2A

 

X

X

X

X

10

30

0.95

ra

3354

INSECTICIDE GAS, FLAMMABLE, N.O.S

2F

 

X

X

X

X

10

   

ra, z

3355

INSECTICIDE GAS, TOXIC, FLAMMABLE, N.O.S.

2TF

 

X

X

X

X

5

   

ra, z

3374

ACETYLENE, SOLVENT FREE

2F

 

X

   

X

5

60

 

c, p

 

Not applicable for pressure receptacles made of composite materials.

 

P200 PACKING INSTRUCTION (cont'd) P200

Table 3: SUBSTANCES NOT IN CLASS 2

 

Name and description

Class

 

Classification Code

LC50ml/m3

Cylinders

Tubes

Pressure drums

Bundles of cylinders

Test period, years a

Test pressure, bar

Filling ratio

Special packing provisions

1051

HYDROGEN CYANIDE,

STABILIZED containing less than 3% water

6.1

TF1

40

X

   

X

5

100

0.55

k

1052

HYDROGEN FLUORIDE, ANHYDROUS

8

CT1

966

X

 

X

X

5

10

0.84

a, ab, ac

1745

BROMINE PENTAFLUORIDE

5.1

OTC

25

X

 

X

X

5

10

b

k, ab, ad

1746

BROMINE TRIFLUORIDE

5.1

OTC

50

X

 

X

X

5

10

b

k, ab, ad

2495

IODINE PENTAFLUORIDE

5.1

OTC

120

X

 

X

X

5

10

b

k, ab, ad

 

Not applicable for pressure receptacles made of composite materials.

A minimum ullage of 8% by volume is required.

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