Initial inspection and tests

The applicant shall:

(a)    Affix the marks specified in ADR; and

(b)    Supply to the relevant body the technical documentation specified in 1.8.7.7.
 

The relevant body shall:

(a)    Perform the necessary examinations and tests in order to verify that the product is manufactured in accordance with the type approval and the relevant provisions;

(b)    Check the certificates supplied by the manufacturers of service equipment against the service equipment;

(c)    Issue an initial inspection and test report to the applicant relating to the detailed tests and verifications carried out and the verified technical documentation;

(d)    Draw up a written certificate of conformity of the manufacture and affix its registered mark when the manufacture satisfies the provisions; and

(e)    Check if the type approval remains valid after provisions of ADR (including referenced standards) relevant to the type approval have changed.

The certificate in (d) and report in (c) may cover a number of items of the same type (group certificate or report).

The certificate shall contain as a minimum:

(a)    The name and address of the relevant body;

(b)    The name and address of the manufacturer and the name and address of the applicant, if not the manufacturer;

(c)    A reference to the version of the ADR and standards used for the initial inspections and tests;

(d)    The results of the inspections and tests;

(e)    The data for identification of the inspected product(s), at least the serial number or for non refillable cylinders the batch number; and

(f)    The type approval number.
 

Periodic inspection, intermediate inspection and exceptional checks

The relevant body shall:

(a)    Perform the identification and verify the conformity with the documentation;

(b)    Carry out the inspections and witness the tests in order to check that the requirements are met;

(c)    Issue reports of the results of the inspections and tests, which may cover a number of items;  and

(d)    Ensure that the required marks are applied.
 

Reports of periodic inspections and tests of pressure receptacles shall be retained by the applicant at least until the next periodic inspection.

NOTE:  For tanks, see provisions for tank records in 4.3.2.1.7.
 

Surveillance of the applicant’s in-house inspection service

The applicant shall:

(a)    Implement an in-house inspection service with a quality system for inspections and tests documented in 1.8.7.7.5 and subject to surveillance;

(b)    Fulfil the obligations arising out of the quality system as approved and to ensure that it remains satisfactory and efficient;

(c)    Appoint trained and competent personnel for the in-house inspection service; and

(d)    Affix the registered mark of the inspection body where appropriate.
 

The inspection body shall carry out an initial audit. If satisfactory the inspection body shall issue an authorisation for a period not exceeding three years. The following provisions shall be met:

(a)    This audit shall confirm that the inspections and tests performed on the product are in compliance with the requirements of ADR;

(b)    The inspection body may authorise the in-house inspection service of the applicant to affix the registered mark of the inspection body to each approved product;

(c)    The authorisation may be renewed after a satisfactory audit in the last year prior to the  expiry.
The new period of validity shall begin with the date of expiry of the authorisation; and

(d)    The auditors of the inspection body shall be competent to carry out the assessment of conformity of the product covered by the quality system.
 

The inspection body shall carry out periodic audits within the duration of the authorisation to make sure that the applicant maintains and applies the quality system. The following provisions shall be met:

(a)    A minimum of two audits shall be carried out in a 12 month period;

(b)    The inspection body may require additional visits, training, technical changes, modifications of the quality system, restrict or prohibit the inspections and tests to be done by the applicant;

(c)    The inspection body shall assess any changes in the quality system and decide whether the modified quality system will still satisfy the requirements of the initial audit or whether a full reassessment is required;

(d)    The auditors of the inspection body shall be competent to carry out the assessment of conformity of the product covered by the quality system; and

(e)    The inspection body shall provide the applicant with a visit or audit report and, if a test has taken place, with a test report.
 

In cases of non conformity with the relevant requirements the inspection body shall ensure that corrective measures are taken. If corrective measures are not taken in due time, the inspection body shall suspend or withdraw the permission for the in-house inspection service to carry out its activities. The notice of suspension or withdrawal shall be transmitted to the competent authority. A report shall be provided to the applicant giving detailed reasons for the decisions taken by the inspection body.

Documents

The technical documentation shall enable an assessment to be made of conformity with the relevant requirements.

Documents for type approval

The applicant shall provide as appropriate:

(a)    The list of standards used for the design and manufacture;

(b)    A description of the type including all variations;

(c)    The instructions according to the relevant column of table A of Chapter 3.2 or a list of dangerous goods to be transported for dedicated products;

(d)    A general assembly drawing or drawings;

(e)    The detailed drawings, including the dimensions used for the calculations, of the product, the service equipment, the structural equipment, the marking and/or the labelling necessary to verify the conformity;

(f)    The calculation notes, results and conclusions;

(g)    The list of the service equipment with the relevant technical data and information on the safety devices including the calculation of the relief capacity if relevant;

(h)    The list of material requested in the standard for manufacture used for every part, sub-part, lining, service and structural equipment and the corresponding material specifications or the corresponding declaration of conformity to ADR;

(i)    The approved qualification of permanent joining process;

(j)    The description of the heat treatment process(es); and

(k)    The procedures, descriptions and records of all relevant tests listed in the standards or ADR for the type approval and for the manufacture.
 

Documents for the supervision of manufacture

The applicant shall make available as appropriate:

(a)    The documents listed in 1.8.7.7.1;

(b)    A copy of the type approval certificate;

(c)    The manufacturing procedures including test procedures;

(d)    The manufacturing records;

(e)    The approved qualifications of permanent joining operators;

(f)    The approved qualifications of the non destructive test operators;

(g)    The reports of the destructive and non destructive tests;

(h)    The heat treatment records; and

(i)    The calibration records.

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