Every metal, rigid plastics and composite IBC, shall be inspected and tested, as relevant, in accordance with 220.127.116.11 or 18.104.22.168:
- before it is put into service;
- thereafter at intervals not exceeding two and a half and five years, as appropriate;
- after the repair or remanufacture, before it is re-used for carriage.
An IBC shall not be filled and offered for carriage after the date of expiry of the last periodic test or inspection. However, an IBC filled prior to the date of expiry of the last periodic test or inspection may be carried for a period not to exceed three months beyond the date of expiry of the last periodic test or inspection. In addition, an IBC may be carried after the date of expiry of the last periodic test or inspection:
(a) after emptying but before cleaning, for purposes of performing the required test or inspection prior to refilling; and
(b) unless otherwise approved by the competent authority, for a period not to exceed six months beyond the date of expiry of the last periodic test or inspection in order to allow the return of dangerous goods or residues for proper disposal or recycling.
NOTE: For the particulars in the transport document, see 22.214.171.124.11.
IBCs of type 31HZ2 shall be filled to at least 80% of the volume of the outer casing.
Except for routine maintenance of metal, rigid plastics, composite and flexible IBCs performed by the owner of the IBC, whose State and name or authorized symbol is durably marked on the IBC, the party performing routine maintenance shall durably mark the IBC near the manufacturer's UN design type mark to show:
(a) The State in which the routine maintenance was carried out; and
(b) The name or authorized symbol of the party performing the routine maintenance.
Packing instructions applicable to dangerous goods of Classes 1 to 9 are specified in Section 4.1.4. They are subdivided in three sub-sections depending on the type of packagings to which they apply:
Sub-section 126.96.36.199 for packagings other than IBCs and large packagings; these packing instructions are designated by an alphanumeric code starting with the letter "P" or "R" for packagings specific to RID and ADR;
Sub-section 188.8.131.52 for IBCs; these are designated by an alphanumeric code starting with the letters "IBCs";
Sub-section 184.108.40.206 for large packagings; these are designated by an alphanumeric code starting with the letters "LP".
Generally, packing instructions specify that the general provisions of 4.1.1, 4.1.2 or 4.1.3, as appropriate, are applicable. They may also require compliance with the special provisions of Sections 4.1.5, 4.1.6, 4.1.7, 4.1.8 or 4.1.9 when appropriate. Special packing provisions may also be specified in the packing instruction for individual substances or articles. They are also designated by an alphanumeric code comprising the letters:
"PP" for packagings other than IBCs and large packagings, or "RR" for special provisions specific to RID and ADR;
"B" for IBCs or "BB" for special packing provisions specific to RID and ADR; "L" for large packagings or "LL" for special packing provisions specific to ADR.
Unless otherwise specified, each packaging shall conform to the applicable requirements of Part 6. Generally packing instructions do not provide guidance on compatibility and the user shall not select a packaging without checking that the substance is compatible with the packaging material selected (e.g. glass receptacles are unsuitable for most fluorides). Where glass receptacles are permitted in the packing instructions porcelain, earthenware and stoneware packagings are also allowed.
Column (8) of Table A of Chapter 3.2 shows for each article or substance the packing instruction(s) that shall be used. Columns (9a) and (9b) indicate the special packing provisions and the mixed packing provisions (see 4.1.10) applicable to specific substances or articles.
Each packing instruction shows, where applicable, the acceptable single and combination packagings. For combination packagings, the acceptable outer packagings, inner packagings and when applicable the maximum quantity permitted in each inner or outer packaging, are shown. Maximum net mass and maximum capacity are as defined in 1.2.1.
The following packagings shall not be used when the substances being carried are liable to become liquid during carriage:
Drums: 1D and 1G
Boxes: 4A, 4B, 4N, 4C1, 4C2, 4D, 4F, 4G, 4H1 and 4H2
Bags: 5L1, 5L2, 5L3, 5H1, 5H2, 5H3, 5H4, 5M1 and 5M2
Composite packagings: 6HC, 6HD2, 6HG1, 6HG2, 6HD1, 6PC, 6PD1, 6PD2, 6PG1, 6PG2
Flexible plastics: 51H (outer packaging) IBCs
For substances of packing group I: All types of IBC For substances of packing groups II and III:
Wooden: 11C, 11D and 11F
Flexible: 13H1, 13H2, 13H3, 13H4, 13H5, 13L1, 13L2, 13L3, 13L4, 13M1 and 13M2
Composite: 11HZ2 and 21HZ2
For the purposes of this paragraph, substances and mixtures of substances having a melting point equal to or less than 45 °C shall be treated as solids liable to become liquid during carriage.
Where the packing instructions in this Chapter authorize the use of a particular type of packaging (e.g. 4G; 1A2), packagings bearing the same packaging identification code followed by the letters "V", "U" or "W" marked in accordance with the requirements of Part 6 (e.g. 4GV, 4GU or 4GW; 1A2V, 1A2U or 1A2W) may also be used under the same conditions and limitations applicable to the use of that type of packaging according to the relevant packing instructions. For example, a combination packaging marked with the packaging code "4GV" may be used whenever a combination packaging marked "4G" is authorized, provided the requirements in the relevant packing instruction regarding types of inner packagings and quantity limitations are respected.
Unless otherwise indicated in ADR, pressure receptacles conforming to:
(a) the applicable requirements of Chapter 6.2; or
(b) the national or international standards on the design, construction, testing, manufacturing and inspection, as applied by the country in which the pressure receptacles are manufactured, provided that the provisions of 220.127.116.11 are met, and that, for metallic cylinders, tubes, pressure drums, bundles of cylinders and salvage pressure receptacles, the construction is such that the minimum burst ratio (burst pressure divided by test pressure) is:
(i) 1.50 for refillable pressure receptacles;
(ii) 2.00 for non-refillable pressure receptacles,
are authorized for the carriage of any liquid or solid substance other than explosives, thermally unstable substances, organic peroxides, self-reactive substances, substances where significant pressure may develop by evolution of chemical reaction and radioactive material (unless permitted in 4.1.9).
This sub-section is not applicable to the substances mentioned in 18.104.22.168, packing instruction P200, table 3.
Every design type of pressure receptacle shall be approved by the competent authority of the country of manufacture or as indicated in Chapter 6.2.
Unless otherwise indicated, pressure receptacles having a minimum test pressure of 0.6 MPa shall be used.
Unless otherwise indicated, pressure receptacles may be provided with an emergency pressure relief device designed to avoid bursting in case of overfill or fire accidents.
Pressure receptacle valves shall be designed and constructed in such a way that they are inherently able to withstand damage without release of the contents or shall be protected from damage which could cause inadvertent release of the contents of the pressure receptacle, by one of the methods as given in 22.214.171.124 (a) to (e).
The level of filling shall not exceed 95% of the capacity of the pressure receptacle at 50 °C. Sufficient ullage (outage) shall be left to ensure that the pressure receptacle will not be liquid full at a temperature of 55 °C.