Refillable pressure receptacles, other than cryogenic receptacles, shall be periodically inspected according to the provisions of 6.2.1.6, or 6.2.3.5.1 for non UN receptacles, and packing instruction P200, P205 or P206 as applicable. Pressure relief valves for closed cryogenic receptacles shall be subject to periodic inspections and tests according to the provisions of 6.2.1.6.3 and packing instruction P203. Pressure receptacles shall not be filled after they become due for periodic inspection but may be carried after the expiry of the time-limit for purposes of performing inspection or disposal, including the intermediate carriage operations.

Repairs shall be consistent with the fabrication and testing requirements of the applicable design and construction standards and are only permitted as indicated in the relevant periodic inspection standards specified in chapter 6.2. Pressure receptacles, other than the jacket of closed cryogenic receptacles, shall not be subjected to repairs of any of the following:

(a) weld cracks or other weld defects;

(b) cracks in walls;

(c) leaks or defects in the material of the wall, head or bottom.

Receptacles shall not be offered for filling:

(a) when damaged to such an extent that the integrity of the receptacle or its service equipment may be affected;

(b) unless the receptacle and its service equipment has been examined and found to be in good working order; and

(c) unless the required certification, retest, and filling marks are legible.

Filled receptacles shall not be offered for carriage:

(a) when leaking;

(b) when damaged to such an extent that the integrity of the receptacle or its service equipment may be affected;

(c) unless the receptacle and its service equipment has been examined and found to be in good working order; and

(d) unless the required certification, retest, and filling marks are legible.

Owners shall, on the basis of a reasoned request from the competent authority, provide it with all the information necessary to demonstrate the conformity of the pressure receptacle in a language easily understood by the competent authority. They shall cooperate with that authority, at its request, on any action taken to eliminate non-conformity of the pressure receptacles which they own.

For UN pressure receptacles, the ISO standards listed below shall be applied. For other pressure receptacles, the requirements of section 4.1.6 are considered to have been complied with if the following standards, as relevant, are applied:

Applicable paragraphs

Reference

Title of document

4.1.6.2

EN ISO 11114-1: 2012 + A1:2017

Gas cylinders – Compatibility of cylinder and valve materials with gas contents – Part 1: Metallic Materials

ISO 11114-2:2013

Transportable gas cylinders – Compatibility of cylinder and valve materials with gas contents – Part 2: Non-metallic Materials

4.1.6.4

ISO 11621:1997

Gas cylinders – Procedures for change of gas service

NOTE: The EN version of this ISO standard fulfils the requirements and may also be used.

 

4.1.6.8 Valves with inherent protection

Annex A of EN ISO 10297:2006 or annex A of EN ISO 10297:2014

or annex A of EN ISO 10297:2014 + A1:2017

Gas cylinder – Refillable gas cylinder valves – Specification and type testing

NOTE: The EN version of this ISO standard fulfils the requirements and may also be used.

EN 13152:2001

+ A1:2003

Testing and specifications of LPG cylinder valves – self closing

EN 13153:2001

+ A1:2003

Testing and specifications of LPG cylinder valves – manually operated

EN ISO 14245:2010

Gas cylinders – Specifications and testing of LPG cylinder valves – Self closing (ISO 14245:2006)

EN ISO 15995:2010

Gas cylinders – Specifications and testing of LPG cylinder valves – Manually operated (ISO 15995:2006)

EN ISO 17879:2017

Gas cylinders - Self-closing cylinder valves - Specification and type testing

4.1.6.8 (b) and (c)

either ISO 11117:1998 or ISO 11117:2008 + Cor 1:2009

Gas Cylinders – Valve Protection caps and valve guards for industrial and medical gas cylinders – Design construction and tests

EN 962:1996 + A2:2000

Valve protection caps and valve guards for industrial and medical gas cylinders – Design, construction and tests

ISO 16111:2008

Transportable gas storage devices – Hydrogen absorbed in reversible metal hydride

Special packing provisions for organic peroxides (Class 5.2) and self-reactive substances of Class 4.1

For organic peroxides, all receptacles shall be "effectively closed". Where significant internal pressure may develop in a package by the evolution of a gas, a vent may be fitted, provided the gas emitted will not cause danger, otherwise the degree of filling shall be limited. Any venting device shall be so constructed that liquid will not escape when the package is in an upright position and it shall be able to prevent ingress of impurities. The outer packaging, if any, shall be so designed as not to interfere with the operation of the venting device.

Use of packagings (except IBCs)

Packagings for organic peroxides and self-reactive substances shall conform to the requirements of Chapter 6.1 and shall meet its test requirements for packing group II.

The packing methods for organic peroxides and self-reactive substances are listed in packing instruction 520 and are designated OP1 to OP8. The quantities specified for each packing method are the maximum quantities authorized per package.

The packing methods appropriate for the individual currently assigned organic peroxides and self- reactive substances are listed in 2.2.41.4 and 2.2.52.4.

For new organic peroxides, new self-reactive substances or new formulations of currently assigned organic peroxides or self-reactive substances, the following procedure shall be used to assign the appropriate packing method:

ORGANIC PEROXIDE, TYPE B or SELF-REACTIVE SUBSTANCE, TYPE B:

Packing method OP5 shall be assigned, provided that the organic peroxide (or self-reactive substance) satisfies the criteria of 20.4.3 (b) (resp. 20.4.2 (b)) of the Manual of Tests and Criteria in a packaging authorized by the packing method. If the organic peroxide (or self- reactive substance) can only satisfy these criteria in a smaller packaging than those authorized by packing method OP5 (viz. one of the packagings listed for OP1 to OP4), then the corresponding packing method with the lower OP number is assigned;

ORGANIC PEROXIDE, TYPE C or SELF-REACTIVE SUBSTANCE, TYPE C:

Packing method OP6 shall be assigned, provided that the organic peroxide (or self-reactive substance) satisfies the criteria of 20.4.3 (c) (resp. 20.4.2 (c)) of the Manual of Tests and

Criteria in a packaging authorized by the packing method. If the organic peroxide (or self- reactive substance) can only satisfy these criteria in a smaller packaging than those authorized by packing method OP6 then the corresponding packing method with the lower OP number is assigned;

ORGANIC PEROXIDE, TYPE D or SELF-REACTIVE SUBSTANCE, TYPE D:

Packing method OP7 shall be assigned to this type of organic peroxide or self-reactive substance;

ORGANIC PEROXIDE, TYPE E or SELF-REACTIVE SUBSTANCE, TYPE E:

Packing method OP8 shall be assigned to this type of organic peroxide or self-reactive substance;

ORGANIC PEROXIDE, TYPE F or SELF-REACTIVE SUBSTANCE, TYPE F:

Packing method OP8 shall be assigned to this type of organic peroxide or self-reactive substance.

Use of intermediate bulk containers

The currently assigned organic peroxides specifically listed in packing instruction IBC520 may be carried in IBCs in accordance with this packing instruction. IBCs shall conform to the requirements of Chapter 6.5 and shall meet its test requirements for packing group II.

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